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XTR106UA

型号:

XTR106UA

描述:

4-20mA电流发送器与电桥激励和线性化[ 4-20mA CURRENT TRANSMITTER with Bridge Excitation and Linearization ]

品牌:

BB[ BURR-BROWN CORPORATION ]

页数:

15 页

PDF大小:

274 K

®
XTR106  
XTR106  
XTR106  
4-20mA CURRENT TRANSMITTER  
with Bridge Excitation and Linearization  
APPLICATIONS  
FEATURES  
PRESSURE BRIDGE TRANSMITTER  
STRAIN GAGE TRANSMITTER  
TEMPERATURE BRIDGE TRANSMITTER  
INDUSTRIAL PROCESS CONTROL  
SCADA REMOTE DATA ACQUISITION  
REMOTE TRANSDUCERS  
LOW TOTAL UNADJUSTED ERROR  
2.5V, 5V BRIDGE EXCITATION REFERENCE  
5.1V REGULATOR OUTPUT  
LOW SPAN DRIFT: ±25ppm/°C max  
LOW OFFSET DRIFT: 0.25µV/°C  
HIGH PSR: 110dB min  
WEIGHING SYSTEMS  
HIGH CMR: 86dB min  
WIDE SUPPLY RANGE: 7.5V to 36V  
14-PIN DIP AND SO-14 SURFACE-MOUNT  
ACCELEROMETERS  
BRIDGE NONLINEARITY CORRECTION  
USING XTR106  
2.0  
DESCRIPTION  
Uncorrected  
Bridge Output  
The XTR106 is a low cost, monolithic 4-20mA, two-  
wire current transmitter designed for bridge sensors. It  
provides complete bridge excitation (2.5V or 5V refer-  
ence), instrumentation amplifier, sensor linearization,  
and current output circuitry. Current for powering ad-  
ditional external input circuitry is available from the  
VREG pin.  
1.5  
1.0  
0.5  
Corrected  
0
The instrumentation amplifier can be used over a wide  
range of gain, accommodating a variety of input signal  
types and sensors. Total unadjusted error of the com-  
plete current transmitter, including the linearized bridge,  
is low enough to permit use without adjustment in many  
applications. The XTR106 operates on loop power sup-  
ply voltages down to 7.5V.  
–0.5  
0mV  
5mV  
10mV  
Bridge Output  
VREG (5.1V)  
REF 2.5V  
V
VREF  
5
Linearization circuitry provides second-order correction  
to the transfer function by controlling bridge excitation  
voltage. It provides up to a 20:1 improvement in  
nonlinearity, even with low cost transducers.  
RLIN  
+
7.5V to 36V  
VPS  
The XTR106 is available in 14-pin plastic DIP and  
SO-14 surface-mount packages and is specified for the  
–40°C to +85°C temperature range. Operation is from  
–55°C to +125°C.  
4-20mA  
5V  
VO  
XTR106  
RG  
RL  
IOUT  
Lin  
Polarity  
IRET  
International Airport Industrial Park  
Mailing Address: PO Box 11400, Tucson, AZ 85734  
FAXLine: (800) 548-6133 (US/Canada Only)  
• Street Address: 6730 S. Tucson Blvd., Tucson, AZ 85706 • Tel: (520) 746-1111 • Twx: 910-952-1111  
Internet: http://www.burr-brown.com/  
Cable: BBRCORP  
Telex: 066-6491  
FAX: (520) 889-1510  
Immediate Product Info: (800) 548-6132  
©1998 Burr-Brown Corporation  
PDS-1449A  
Printed in U.S.A. June, 1998  
SPECIFICATIONS  
At TA = +25°C, V+ = 24V, and TIP29C external transistor, unless otherwise noted.  
XTR106P, U  
TYP  
XTR106PA, UA  
TYP  
PARAMETER  
CONDITIONS  
MIN  
MAX  
MIN  
MAX  
UNITS  
OUTPUT  
Output Current Equation  
Output Current, Specified Range  
Over-Scale Limit  
IO  
IO = VIN • (40/RG) + 4mA, VIN in Volts, RG in Ω  
A
4
24  
1
20  
30  
2.2  
4
mA  
mA  
mA  
mA  
IOVER  
IUNDER  
28  
1.6  
3.4  
Under-Scale Limit  
IREG = 0, IREF = 0  
IREF + IREG = 2.5mA  
2.9  
ZERO OUTPUT(1)  
Initial Error  
vs Temperature  
vs Supply Voltage, V+  
vs Common-Mode Voltage (CMRR)  
vs VREG (IO)  
IZERO  
VIN = 0V, RG = ∞  
4
±5  
±0.07  
0.04  
0.02  
0.8  
mA  
µA  
±25  
±0.9  
0.2  
±50  
TA = –40°C to +85°C  
V+ = 7.5V to 36V  
VCM = 1.1V to 3.5V(5)  
µA/°C  
µA/V  
µA/V  
µA/mA  
µAp-p  
Noise: 0.1Hz to 10Hz  
in  
S
0.035  
SPAN  
Span Equation (Transconductance)  
Untrimmed Error  
vs Temperature(2)  
Nonlinearity: Ideal Input(3)  
S = 40/RG  
±0.05  
±3  
±0.001  
A/V  
%
ppm/°C  
%
Full Scale (VIN) = 50mV  
TA = –40°C to +85°C  
Full Scale (VIN) = 50mV  
±0.2  
±25  
±0.01  
±0.4  
INPUT(4)  
Offset Voltage  
vs Temperature  
vs Supply Voltage, V+  
VOS  
VCM = 2.5V  
±50  
±0.25  
±0.1  
±10  
±100  
±1.5  
±3  
±50  
3.5  
±250  
±3  
±100  
50  
µV  
µV/°C  
µV/V  
µV/V  
V
nA  
pA/°C  
nA  
pA/°C  
G|| pF  
G|| pF  
µVp-p  
TA = –40°C to +85°C  
V+ = 7.5V to 36V  
VCM = 1.1V to 3.5V(5)  
vs Common-Mode Voltage, RTI CMRR  
Common-Mode Range(5)  
Input Bias Current  
vs Temperature  
VCM  
IB  
1.1  
5
20  
±0.2  
5
0.1 || 1  
5 || 10  
0.6  
25  
TA = –40°C to +85°C  
TA = –40°C to +85°C  
Input Offset Current  
vs Temperature  
Impedance: Differential  
Common-Mode  
IOS  
ZIN  
Vn  
±3  
±10  
Noise: 0.1Hz to 10Hz  
VOLTAGE REFERENCES(5)  
Lin Polarity Connected  
to VREG, RLIN = 0  
Initial: 2.5V Reference  
5V Reference  
Accuracy  
vs Temperature  
vs Supply Voltage, V+  
vs Load  
VREF2.5  
2.5  
5
±0.05  
±20  
±5  
V
V
%
VREF5  
VREF = 2.5V or 5V  
TA = –40°C to +85°C  
V+ = 7.5V to 36V  
±0.25  
±35  
±20  
±0.5  
±75  
ppm/°C  
ppm/V  
ppm/mA  
µVp-p  
IREF = 0mA to 2.5mA  
60  
10  
Noise: 0.1Hz to 10Hz  
(5)  
VREG  
VREG  
5.1  
±0.02  
±0.3  
1
V
V
Accuracy  
±0.1  
vs Temperature  
vs Supply Voltage, V+  
Output Current  
Output Impedance  
TA = –40°C to +85°C  
V+ = 7.5V to 36V  
mV/°C  
mV/V  
mA  
IREG  
See Typical Curves  
80  
IREG = 0mA to 2.5mA  
LINEARIZATION(6)  
RLIN (external) Equation  
4B  
1 – 2B  
RLIN  
KLIN  
RLIN = KLIN  
, KLIN in , B is nonlinearity relative to VFS  
KLIN Linearization Factor  
VREF = 5V  
VREF = 2.5V  
6.645  
9.905  
±1  
kΩ  
kΩ  
Accuracy  
±5  
±100  
%
vs Temperature  
Max Correctable Sensor Nonlinearity  
TA = –40°C to +85°C  
VREF = 5V  
±50  
±5  
ppm/°C  
% of VFS  
% of VFS  
B
VREF = 2.5V  
–2.5, +5  
POWER SUPPLY  
Specified  
Voltage Range  
V+  
+24  
V
V
+7.5  
+36  
TEMPERATURE RANGE  
Specification  
Operating  
–40  
–55  
–55  
+85  
+125  
+125  
°C  
°C  
°C  
Storage  
Thermal Resistance  
14-Pin DIP  
SO-14 Surface Mount  
θJA  
80  
100  
°C/W  
°C/W  
Specification same as XTR106P, XTR106U.  
NOTES: (1) Describes accuracy of the 4mA low-scale offset current. Does not include input amplifier effects. Can be trimmed to zero. (2) Does not include initial  
error or TCR of gain-setting resistor, RG. (3) Increasing the full-scale input range improves nonlinearity. (4) Does not include Zero Output initial error. (5) Voltage  
measured with respect to IRET pin. (6) See “Linearization” text for detailed explanation. VFS = full-scale VIN.  
®
2
XTR106  
PIN CONFIGURATION  
ABSOLUTE MAXIMUM RATINGS(1)  
Power Supply, V+ (referenced to IO pin) .......................................... 40V  
Input Voltage, VI+N, VIN (referenced to IRET pin) .........................0V to V+  
Storage Temperature Range ........................................ –55°C to +125°C  
Lead Temperature (soldering, 10s) .............................................. +300°C  
Output Current Limit ............................................................... Continuous  
Junction Temperature ................................................................... +165°C  
Top View  
DIP and SOIC  
1
2
3
4
5
6
7
VREG  
14 VREF  
5
NOTE: (1) Stresses above these ratings may cause permanent damage.  
Exposure to absolute maximum conditions for extended periods may degrade  
device reliability.  
VIN  
13 VREF2.5  
RG  
RG  
12 Lin Polarity  
11 RLIN  
+
ELECTROSTATIC  
DISCHARGE SENSITIVITY  
This integrated circuit can be damaged by ESD. Burr-Brown  
recommends that all integrated circuits be handled with  
appropriate precautions. Failure to observe proper handling  
and installation procedures can cause damage.  
VIN  
10 V+  
IRET  
IO  
9
8
B (Base)  
E (Emitter)  
ESD damage can range from subtle performance degradation  
to complete device failure. Precision integrated circuits may  
be more susceptible to damage because very small parametric  
changes could cause the device not to meet its published  
specifications.  
PACKAGE/ORDERING INFORMATION  
PACKAGE  
SPECIFIED  
DRAWING  
NUMBER(1)  
TEMPERATURE  
RANGE  
PACKAGE  
MARKING  
ORDERING  
NUMBER(2)  
TRANSPORT  
MEDIA  
PRODUCT  
PACKAGE  
XTR106P  
XTR106PA  
XTR106U  
"
XTR106UA  
"
14-Pin DIP  
14-Pin DIP  
SO-14 Surface Mount  
010  
010  
235  
"
235  
"
–40°C to +85°C  
–40°C to +85°C  
–40°C to +85°C  
"
–40°C to +85°C  
"
XTR106P  
XTR106PA  
XTR106U  
"
XTR106UA  
"
XTR106P  
XTR106PA  
XTR106U  
XTR106U/2K5  
XTR106UA  
XTR106UA/2K5  
Rails  
Rails  
Rails  
"
Tape and Reel  
Rails  
Tape and Reel  
SO-14 Surface Mount  
"
NOTES: (1) For detailed drawing and dimension table, please see end of data sheet, or Appendix C of Burr-Brown IC Data Book. (2) Models with a slash (/) are  
available only in Tape and Reel in the quantities indicated (e.g., /2K5 indicates 2500 devices per reel). Ordering 2500 pieces of “XTR106U/2K5” will get a single  
2500-piece Tape and Reel. For detailed Tape and Reel mechanical information, refer to Appendix B of Burr-Brown IC Data Book.  
The information provided herein is believed to be reliable; however, BURR-BROWN assumes no responsibility for inaccuracies or omissions. BURR-BROWN assumes  
no responsibility for the use of this information, and all use of such information shall be entirely at the user’s own risk. Prices and specifications are subject to change  
without notice. No patent rights or licenses to any of the circuits described herein are implied or granted to any third party. BURR-BROWN does not authorize or warrant  
any BURR-BROWN product for use in life support devices and/or systems.  
®
3
XTR106  
FUNCTIONAL DIAGRAM  
VREG  
Lin  
Polarity  
12  
RLIN  
V+  
11  
1
10  
14  
REF  
Amp  
VREF5  
Bandgap  
VREF  
5.1V  
13  
Lin  
Amp  
VREF2.5  
Current  
Direction  
Switch  
5
+
VIN  
100µA  
4
B
9
RG  
975Ω  
25Ω  
3
2
E
8
VIN  
RG  
I = 100µA +  
VIN  
7
6
40  
RG  
IO = 4mA + VIN • (  
)
IRET  
®
4
XTR106  
TYPICAL PERFORMANCE CURVES  
At TA = +25°C, V+ = 24V, unless otherwise noted.  
TRANSCONDUCTANCE vs FREQUENCY  
60  
STEP RESPONSE  
C = 0.01µF  
OUT  
RG = 50Ω  
COUT = 0.033µF  
50  
40  
30  
20  
10  
0
COUT connected  
between V+ and IO  
20mA  
RG = 1kΩ  
4mA  
R
L = 250Ω  
100  
1k  
10k  
100k  
1M  
50µs/div  
Frequency (Hz)  
POWER SUPPLY REJECTION vs FREQUENCY  
COMMON-MODE REJECTION vs FREQUENCY  
160  
140  
120  
100  
80  
110  
100  
90  
COUT = 0  
RG = 50Ω  
RG = 1kΩ  
RG = 50Ω  
80  
RG = 1kΩ  
70  
60  
60  
40  
50  
20  
40  
0
30  
10  
100  
1k  
10k  
100k  
1M  
10  
100  
1k  
10k  
100k  
1M  
Frequency (Hz)  
Frequency (Hz)  
INPUT OFFSET VOLTAGE CHANGE  
vs VREG and VREF CURRENTS  
INPUT OFFSET VOLTAGE DRIFT  
PRODUCTION DISTRIBUTION  
1.5  
1.0  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
Typical production  
distribution of  
VOS vs IREG  
packaged units.  
0.5  
0
–0.5  
–1.0  
–1.5  
–2.0  
–2.5  
VOS vs IREF  
–1.0  
–0.5  
0
0.5  
1.0  
1.5  
2.0  
2.5  
Current (mA)  
Offset Voltage Drift (µV/°C)  
®
5
XTR106  
TYPICAL PERFORMANCE CURVES (CONT)  
At TA = +25°C, V+ = 24V, unless otherwise noted.  
UNDER-SCALE CURRENT vs TEMPERATURE  
UNDER-SCALE CURRENT vs IREF + IREG  
2.5  
2.0  
1.5  
1.0  
0.5  
0
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
T
A = –55°C  
TA = +25°C  
TA = +125°C  
V+ = 7.5V to 36V  
–75  
–75  
–75  
–50  
–25  
0
25  
50  
75  
100  
125  
125  
125  
0
0.5  
1.0  
1.5  
2.0  
2.5  
Temperature (°C)  
IREF + IREG (mA)  
ZERO OUTPUT ERROR  
vs VREF and VREG CURRENTS  
OVER-SCALE CURRENT vs TEMPERATURE  
With External Transistor  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
30  
29  
28  
27  
26  
25  
24  
IZERO Error vs IREG  
V+ = 36V  
V+ = 7.5V  
V+ = 24V  
IZERO Error vs IREF  
–0.5  
–1.0  
–1  
–0.5  
0
0.5  
1.0  
1.5  
2.0  
2.5  
–50  
–25  
0
25  
50  
75  
100  
Current (mA)  
Temperature (°C)  
ZERO OUTPUT CURRENT ERROR  
vs TEMPERATURE  
ZERO OUTPUT DRIFT  
PRODUCTION DISTRIBUTION  
70  
60  
50  
40  
30  
20  
10  
0
4
2
Typical production  
distribution of  
packaged units.  
0
–2  
–4  
–6  
–8  
–10  
–12  
–50  
–25  
0
25  
50  
75  
100  
Temperature (°C)  
Zero Output Drift (µA/°C)  
®
6
XTR106  
TYPICAL PERFORMANCE CURVES (CONT)  
At TA = +25°C, V+ = 24V, unless otherwise noted.  
INPUT BIAS and OFFSET CURRENT  
vs TEMPERATURE  
INPUT VOLTAGE, INPUT CURRENT, and ZERO  
OUTPUT CURRENT NOISE DENSITY vs FREQUENCY  
10  
8
10k  
1k  
10k  
1k  
Zero Output Noise  
Input Current Noise  
Input Voltage Noise  
IB  
6
4
2
100  
10  
100  
IOS  
0
–2  
10  
–75  
–50  
–25  
0
25  
50  
75  
100  
125  
1
10  
100  
1k  
10k  
100k  
Temperature (°C)  
Frequency (Hz)  
REFERENCE TRANSIENT RESPONSE  
VREF = 5V  
V
REG OUTPUT VOLTAGE vs VREG OUTPUT CURRENT  
5.6  
5.5  
5.4  
5.3  
5.2  
5.1  
5.0  
4.9  
4.8  
TA = +25°C, –55°C  
1mA  
TA = +125°C  
0
–1.0  
–0.5  
0
0.5  
1.0  
1.5  
2.0  
2.5  
10µs/div  
VREG Output Current (mA)  
REFERENCE AC LINE REJECTION vs FREQUENCY  
V
REF5 vs VREG OUTPUT CURRENT  
120  
100  
80  
60  
40  
20  
0
5.008  
5.004  
5.000  
4.996  
4.992  
4.988  
TA = +25°C  
VREF2.5  
VREF5  
TA = +125°C  
TA = –55°C  
10  
100  
1k  
10k  
100k  
1M  
–1.0  
–0.5  
0
0.5  
1.0  
1.5  
2.0  
2.5  
Frequency (Hz)  
VREG Current (mA)  
®
7
XTR106  
TYPICAL PERFORMANCE CURVES (CONT)  
At TA = +25°C, V+ = 24V, unless otherwise noted.  
REFERENCE VOLTAGE DEVIATION  
vs TEMPERATURE  
REFERENCE VOLTAGE DRIFT  
PRODUCTION DISTRIBUTION  
0.1  
40  
Typical production  
35  
30  
25  
20  
15  
10  
5
distribution of  
packaged units.  
0
–0.1  
–0.2  
–0.3  
–0.4  
–0.5  
VREF = 5V  
VREF = 2.5V  
0
–75  
–50  
–25  
0
25  
50  
75  
100  
125  
Temperature (°C)  
Reference Voltage Drift (ppm/°C)  
®
8
XTR106  
The transfer function for the complete current transmitter is:  
APPLICATIONS INFORMATION  
IO = 4mA + VIN • (40/RG)  
VIN in Volts, RG in Ohms  
(1)  
Figure 1 shows the basic connection diagram for the XTR106.  
The loop power supply, VPS, provides power for all cir-  
cuitry. Output loop current is measured as a voltage across  
the series load resistor, RL. A 0.01µF to 0.03µF supply  
bypass capacitor connected between V+ and IO is recom-  
mended. For applications where fault and/or overload con-  
ditions might saturate the inputs, a 0.03µF capacitor is  
recommended.  
where VIN is the differential input voltage. As evident from  
the transfer function, if no RG is used (RG = ), the gain is  
zero and the output is simply the XTR106’s zero current.  
A negative input voltage, VIN, will cause the output current  
to be less than 4mA. Increasingly negative VIN will cause the  
output current to limit at approximately 1.6mA. If current is  
being sourced from the reference and/or VREG, the current  
limit value may increase. Refer to the Typical Performance  
Curves, “Under-Scale Current vs IREF + IREG” and “Under-  
Scale Current vs Temperature.”  
A 2.5V or 5V reference is available to excite a bridge sensor.  
For 5V excitation, pin 14 (VREF5) should be connected to the  
bridge as shown in Figure 1. For 2.5V excitation, connect  
pin 13 (VREF2.5) to pin 14 as shown in Figure 3b. The output  
terminals of the bridge are connected to the instrumentation  
amplifier inputs, VI+N and VIN. A 0.01µF capacitor is shown  
connected between the inputs and is recommended for high  
impedance bridges (> 10k). The resistor RG sets the gain  
of the instrumentation amplifier as required by the full-scale  
bridge voltage, VFS.  
Increasingly positive input voltage (greater than the full-  
scale input, VFS) will produce increasing output current  
according to the transfer function, up to the output current  
limit of approximately 28mA. Refer to the Typical Perfor-  
mance Curve, “Over-Scale Current vs Temperature.”  
The IRET pin is the return path for all current from the  
references and VREG. IRET also serves as a local ground and  
is the reference point for VREG and the on-board voltage  
references. The IRET pin allows any current used in external  
circuitry to be sensed by the XTR106 and to be included in  
the output current without causing error. The input voltage  
range of the XTR106 is referred to this pin.  
Lin Polarity and RLIN provide second-order linearization  
correction to the bridge, achieving up to a 20:1 improvement  
in linearity. Connections to Lin Polarity (pin 12) determine  
the polarity of nonlinearity correction and should be con-  
nected either to IRET or VREG. Lin Polarity should be con-  
nected to VREG even if linearity correction is not desired.  
RLIN is chosen according to the equation in Figure 1 and is  
dependent on KLIN (linearization constant) and the bridge’s  
nonlinearity relative to VFS (see “Linearization” section).  
Possible choices for Q1 (see text).  
VREG  
For 2.5V excitation, connect  
pin 13 to pin 14  
TYPE  
PACKAGE  
VREF  
5
VREF2.5  
(3)  
RLIN  
2N4922  
TIP29C  
TIP31C  
TO-225  
TO-220  
TO-220  
14  
13  
7.5V to 36V  
11  
5
1
+
RLIN  
VIN  
10  
VREG  
V+  
IO  
CIN  
0.01µF(2)  
4
5V  
RG  
4-20 mA  
R(15)  
COUT  
0.01µF  
9
8
R2(5)  
RG(4)  
B
E
Q1  
RB  
+
XTR106  
VO  
+
3
Bridge  
Sensor  
RG  
VIN  
RL  
VPS  
Lin(1)  
Polarity  
IO  
7
2
IRET  
12  
6
40  
RG  
IO = 4mA + VIN • (  
)
(1)  
VREG  
or  
1 + 2B  
1 – 2B  
NOTES:  
(VFS in V)  
(4)  
RG = (VFS/400µA) •  
(1) Connect Lin Polarity (pin 12) to IRET (pin 6) to correct for positive  
bridge nonlinearity or connect to VREG (pin 1) for negative bridge  
nonlinearity. The RLIN pin and Lin Polarity pin must be connected to  
VREG if linearity correction is not desired. Refer to “Linearization”  
section and Figure 3.  
where KLIN = 9.905kfor 2.5V reference  
KLIN = 6.645kfor 5V reference  
B is the bridge nonlinearity relative to VFS  
VFS is the full-scale input voltage  
(2) Recommended for bridge impedances > 10kΩ  
4B  
(5) R1 and R2 form bridge trim circuit to compensate for the initial  
accuracy of the bridge. See “Bridge Balance” text.  
(KLIN in )  
( 3)  
RLIN = KLIN  
1 – 2B  
FIGURE 1. Basic Bridge Measurement Circuit with Linearization.  
9
®
XTR106  
EXTERNAL TRANSISTOR  
The low operating voltage (7.5V) of the XTR106 allows  
operation directly from personal computer power supplies  
(12V ±5%). When used with the RCV420 Current Loop  
Receiver (Figure 8), load resistor voltage drop is limited to 3V.  
External pass transistor, Q1, conducts the majority of the  
signal-dependent 4-20mA loop current. Using an external  
transistor isolates the majority of the power dissipation from  
the precision input and reference circuitry of the XTR106,  
maintaining excellent accuracy.  
BRIDGE BALANCE  
Figure 1 shows a bridge trim circuit (R1, R2). This adjust-  
ment can be used to compensate for the initial accuracy of  
the bridge and/or to trim the offset voltage of the XTR106.  
The values of R1 and R2 depend on the impedance of the  
bridge, and the trim range required. This trim circuit places  
an additional load on the VREF output. Be sure the additional  
load on VREF does not affect zero output. See the Typical  
Performance Curve, “Under-Scale Current vs IREF + IREG.”  
The effective load of the trim circuit is nearly equal to R2.  
An approximate value for R1 can be calculated:  
Since the external transistor is inside a feedback loop its  
characteristics are not critical. Requirements are: VCEO = 45V  
min, β = 40 min and PD = 800mW. Power dissipation require-  
ments may be lower if the loop power supply voltage is less  
than 36V. Some possible choices for Q1 are listed in Figure 1.  
The XTR106 can be operated without an external pass  
transistor. Accuracy, however, will be somewhat degraded  
due to the internal power dissipation. Operation without Q1  
is not recommended for extended temperature ranges. A  
resistor (R = 3.3k) connected between the IRET pin and the  
E (emitter) pin may be needed for operation below 0°C  
without Q1 to guarantee the full 20mA full-scale output,  
especially with V+ near 7.5V.  
(3)  
5V RB  
R1 ≈  
4 VTRIM  
where, RB is the resistance of the bridge.  
VTRIM is the desired ±voltage trim range (in V).  
Make R2 equal or lower in value to R1.  
LINEARIZATION  
10  
Many bridge sensors are inherently nonlinear. With the  
addition of one external resistor, it is possible to compensate  
for parabolic nonlinearity resulting in up to 20:1 improve-  
ment over an uncompensated bridge output.  
V+  
8
E
XTR106  
0.01µF  
Linearity correction is accomplished by varying the bridge  
excitation voltage. Signal-dependent variation of the bridge  
excitation voltage adds a second-order term to the overall  
transfer function (including the bridge). This can be tailored  
to correct for bridge sensor nonlinearity.  
IO  
7
IRET  
6
For operation without external  
transistor, connect a 3.3kΩ  
resistor between pin 6 and  
pin 8. See text for discussion  
of performance.  
R
Q = 3.3kΩ  
Either positive or negative bridge non-linearity errors can be  
compensated by proper connection of the Lin Polarity pin.  
To correct for positive bridge nonlinearity (upward bowing),  
Lin Polarity (pin 12) should be connected to IRET (pin 6) as  
shown in Figure 3a. This causes VREF to increase with bridge  
output which compensates for a positive bow in the bridge  
response. To correct negative nonlinearity (downward bow-  
ing), connect Lin Polarity to VREG (pin 1) as shown in Figure  
3b. This causes VREF to decrease with bridge output. The Lin  
Polarity pin is a high impedance node.  
FIGURE 2. Operation without External Transistor.  
LOOP POWER SUPPLY  
The voltage applied to the XTR106, V+, is measured with  
respect to the IO connection, pin 7. V+ can range from 7.5V  
to 36V. The loop supply voltage, VPS, will differ from the  
voltage applied to the XTR106 according to the voltage drop  
on the current sensing resistor, RL (plus any other voltage  
drop in the line).  
If no linearity correction is desired, both the RLIN and Lin  
Polarity pins should be connected to VREG (Figure 3c). This  
results in a constant reference voltage independent of input  
signal. RLIN or Lin Polarity pins should not be left open  
or connected to another potential.  
If a low loop supply voltage is used, RL (including the loop  
wiring resistance) must be made a relatively low value to  
assure that V+ remains 7.5V or greater for the maximum  
loop current of 20mA:  
RLIN is the external linearization resistor and is connected  
between pin 11 and pin 1 (VREG) as shown in Figures 3a and  
3b. To determine the value of RLIN, the nonlinearity of the  
bridge sensor with constant excitation voltage must be  
known. The XTR106’s linearity circuitry can only compen-  
sate for the parabolic-shaped portions of a sensor’s  
nonlinearity. Optimum correction occurs when maximum  
deviation from linear output occurs at mid-scale (see Figure  
4). Sensors with nonlinearity curves similar to that shown in  
(2)  
(V+) – 7.5V  
RL max =  
– RWIRING  
20mA  
It is recommended to design for V+ equal or greater than  
7.5V with loop currents up to 30mA to allow for out-of-  
range input conditions. V+ must be at least 8V if 5V sensor  
excitation is used and if correcting for bridge nonlinearity  
greater than +3%.  
®
10  
XTR106  
A maximum ±5% non-linearity can be corrected when the  
5V reference is used. Sensor nonlinearity of +5%/–2.5% can  
be corrected with 2.5V excitation. The trim circuit shown in  
Figure 3d can be used for bridges with unknown bridge  
nonlinearity polarity.  
Figure 4, but not peaking exactly at mid-scale can be  
substantially improved. A sensor with a “S-shaped”  
nonlinearity curve (equal positive and negative nonlinearity)  
cannot be improved with the XTR106’s correction circuitry.  
The value of RLIN is chosen according to Equation 4 shown  
in Figure 3. RLIN is dependent on a linearization factor,  
KLIN, which differs for the 2.5V reference and 5V reference.  
The sensor’s nonlinearity term, B (relative to full scale), is  
positive or negative depending on the direction of the bow.  
Gain is affected by the varying excitation voltage used to  
correct bridge nonlinearity. The corrected value of the gain  
resistor is calculated from Equation 5 given in Figure 3.  
VREG  
XTR106  
VREF5  
VREF2.5  
VREG  
Lin  
Polarity  
14  
13  
RLIN  
11  
1
1
5
IRET  
6
12  
+
5V  
4
R1  
R2  
RX  
100kΩ  
RY  
15kΩ  
+
RG  
3
XTR106  
Open RX for negative bridge nonlinearity  
Open RY for positive bridge nonlinearity  
2
3d. On-Board Resistor Circuit for Unknown Bridge Nonlinearity Polarity  
Lin  
Polarity  
12  
6
IRET  
EQUATIONS  
Linearization Resistor:  
3a. Connection for Positive Bridge Nonlinearity, VREF = 5V  
(4)  
VREG  
4B  
(in )  
(in )  
RLIN  
= KLIN •  
1– 2B  
VREF2.5  
V
5
REF5  
Gain-Set Resistor:  
14  
RLIN  
11  
13  
VFS  
(5)  
(6)  
1+ 2B  
RG  
=
1
400µA  
1– 2B  
+
2.5V  
+
4
Adjusted Excitation Voltage at Full-Scale Output:  
R1  
1+ 2B  
R2  
VREF (Adj)  
=
VREF (Initial)  
(in V)  
RG  
3
XTR106  
1– 2B  
where, KLIN is the linearization factor (in )  
K
LIN = 9905for the 2.5V reference  
LIN = 6645for the 5V reference  
2
K
Lin  
Polarity  
12  
B is the sensor nonlinearity relative to VFS  
(for –2.5% nonlinearity, B = –0.025)  
6
IRET  
VFS is the full-scale bridge output without  
linearization (in V)  
3b. Connection for Negative Bridge Nonlinearity, VREF = 2.5V  
Example:  
VREG  
VREF5  
Calculate RLIN and the resulting RG for a bridge sensor with  
2.5% downward bow nonlinearity relative to VFS and determine  
if the input common-mode range is valid.  
VREF2.5  
14  
13  
RLIN  
11  
VREF = 2.5V and VFS = 50mV  
1
5
+
For a 2.5% downward bow, B = –0.025  
(Lin Polarity pin connected to VREG  
)
5V  
4
For VREF = 2.5V, KLIN = 9905Ω  
R1  
R2  
+
RG  
3
XTR106  
(9905) (4) (–0.025)  
RLIN  
=
=
=
= 943Ω  
1– (2) (0.025)  
0.05V 1+ (2) (–0.025)  
2
RG  
= 113Ω  
400µA 1 – (2) (–0.025)  
Lin  
Polarity  
12  
VREF (Adj)  
1
2
1+ (2) (–0.025)  
6
VCM  
=
2.5V •  
= 1.13V  
IRET  
2
1– (2) (0.025)  
3c. Connection if no linearity correction is desired, VREF = 5V  
which falls within the 1.1V to 3.5V input common-mode range.  
FIGURE 3. Connections and Equations to Correct Positive and Negative Bridge Nonlinearity.  
11  
®
XTR106  
When using linearity correction, care should be taken to  
insure that the sensor’s output common-mode voltage re-  
mains within the XTR106’s allowable input range of 1.1V to  
3.5V. Equation 6 in Figure 3 can be used to calculate the  
XTR106’s new excitation voltage. The common-mode volt-  
age of the bridge output is simply half this value if no  
common-mode resistor is used (refer to the example in  
Figure 3). Exceeding the common-mode range may yield  
unpredicatable results.  
UNDER-SCALE CURRENT  
The total current being drawn from the VREF and VREG  
voltage sources, as well as temperature, affect the XTR106’s  
under-scale current value (see the Typical Performance  
Curve, “Under-Scale Current vs IREF + IREG). This should be  
considered when choosing the bridge resistance and excita-  
tion voltage, especially for transducers operating over a  
wide temperature range (see the Typical Performance Curve,  
“Under-Scale Current vs Temperature”).  
For high precision applications (errors < 1%), a two-step  
calibration process can be employed. First, the nonlinearity  
of the sensor bridge is measured with the initial gain resistor  
and RLIN = 0 (RLIN pin connected directly to VREG). Using  
the resulting sensor nonlinearity, B, values for RG and RLIN  
are calculated using Equations 4 and 5 from Figure 3. A  
second calibration measurement is then taken to adjust RG to  
account for the offsets and mismatches in the linearization.  
LOW IMPEDANCE BRIDGES  
The XTR106’s two available excitation voltages (2.5V and  
5V) allow the use of a wide variety of bridge values. Bridge  
impedances as low as 1kcan be used without any addi-  
tional circuitry. Lower impedance bridges can be used with  
the XTR106 by adding a series resistance to limit excitation  
current to 2.5mA (Figure 5). Resistance should be added  
BRIDGE TRANSDUCER TRANSFER FUNCTION  
WITH PARABOLIC NONLINEARITY  
10  
NONLINEARITY vs STIMULUS  
3
9
8
2
Positive Nonlinearity  
Positive Nonlinearity  
7
B = +0.025  
6
B = +0.025  
1
5
0
4
B = –0.019  
Negative Nonlinearity  
–1  
3
2
1
0
Linear Response  
–2  
Negative Nonlinearity  
B = –0.019  
–3  
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9  
Normalized Stimulus  
1
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9  
Normalized Stimulus  
1
FIGURE 4. Parabolic Nonlinearity.  
700µA at 5V  
VREF5  
ITOTAL = 0.7mA + 1.6mA 2.5mA  
VREF2.5  
VREG  
I
REG 1.6mA  
3.4kΩ  
14  
13  
RLIN  
11  
1N4148  
1
1kΩ  
5
4
1/2  
OPA2277  
V+  
10  
IN  
5V  
V+  
RG  
10kΩ  
350Ω  
RG  
125Ω  
9
B
XTR106  
0.01µF  
412Ω  
3
10kΩ  
E
RG  
V–  
8
Lin  
Polarity  
IO  
7
IN  
3.4kΩ  
2
IRET  
1/2  
12  
OPA2277  
6
IO = 4-20mA  
Shown connected to correct positive  
bridge nonlinearity. For negative bridge  
nonlinearity, see Figure 3b.  
Bridge excitation  
voltage = 0.245V  
Approx. x50  
amplifier  
FIGURE 5. 350Bridge with x50 Preamplifier.  
®
12  
XTR106  
to the upper and lower sides of the bridge to keep the bridge  
output within the 1.1V to 3.5V common-mode input range.  
Bridge output is reduced so a preamplifier as shown may be  
needed to reduce offset voltage and drift.  
ERROR ANALYSIS  
Table I shows how to calculate the effect various error  
sources have on circuit accuracy. A sample error calculation  
for a typical bridge sensor measurement circuit is shown  
(5kbridge, VREF = 5V, VFS = 50mV) is provided. The  
results reveal the XTR106’s excellent accuracy, in this case  
1.2% unadjusted. Adjusting gain and offset errors improves  
circuit accuracy to 0.33%. Note that these are worst-case  
errors; guaranteed maximum values were used in the calcu-  
lations and all errors were assumed to be positive (additive).  
The XTR106 achieves performance which is difficult to  
obtain with discrete circuitry and requires less board space.  
OTHER SENSOR TYPES  
The XTR106 can be used with a wide variety of inputs. Its  
high input impedance instrumentation amplifier is versatile  
and can be configured for differential input voltages from  
millivolts to a maximum of 2.4V full scale. The linear range  
of the inputs is from 1.1V to 3.5V, referenced to the IRET  
terminal, pin 6. The linearization feature of the XTR106 can  
be used with any sensor whose output is ratiometric with an  
excitation voltage.  
SAMPLE ERROR CALCULATION  
Bridge Impedance (RB)  
Ambient Temperature Range (TA)  
Supply Voltage Change (V+)  
5kΩ  
20°C  
5V  
Full Scale Input (VFS  
Excitation Voltage (VREF  
Common-Mode Voltage Change (CM)  
)
50mV  
5V  
25mV (= VFS/2)  
)
ERROR  
(ppm of Full Scale)  
SAMPLE  
ERROR EQUATION  
ERROR SOURCE  
ERROR CALCULATION  
UNADJ  
ADJUST  
INPUT  
Input Offset Voltage  
vs Common-Mode  
vs Power Supply  
Input Bias Current  
Input Offset Current  
V
OS /V • 106  
200µV/50mV • 106  
50µV/V • 0.025V/50mV • 106  
3µV/V • 5V/50mV • 106  
50µV/V • 25nA • 2.5k/50mV • 106  
3nA • 5k/50mV • 106  
2000  
25  
0
25  
300  
0
FS  
CMRR • CM/V • 106  
(V vs V+) • (V+)/V • 106  
CMRR • IB • (RB /2)/ V • 106  
FS  
300  
0.1  
OS  
FS  
FS  
IOS • RB /VFS • 106  
300  
2625  
0
Total Input Error  
325  
EXCITATION  
Voltage Reference Accuracy  
vs Supply  
V
REF Accuracy (%)/100% • 106  
0.25%/100% • 106  
2500  
1
0
1
1
(VREF vs V+) • (∆V+) • (V /VREF  
)
20ppm/V • 5V (50mV/5V)  
FS  
Total Excitation Error  
2501  
GAIN  
Span  
Span Error (%)/100% • 106  
Nonlinearity (%)/100% • 106  
0.2%/100% • 106  
0.01%/100% • 106  
2000  
100  
0
Nonlinearity  
100  
100  
Total Gain Error  
2100  
OUTPUT  
Zero Output  
vs Supply  
| IZERO – 4mA | /16000µA • 106  
(IZERO vs V+) • (∆V+)/16000µA • 106  
25µA/16000µA • 106  
1563  
62.5  
1626  
0
0.2µA/V • 5V/16000µA • 106  
62.5  
63  
Total Output Error  
DRIFT (TA = 20°C)  
Input Offset Voltage  
Input Offset Current (typical)  
Voltage Refrence Accuracy  
Span  
Drift • TA / (V ) • 106  
1.5µV/ °C • 20°C / (50mV) 106  
5pA / °C • 20°C • 5k/ (50mV) 106  
600  
10  
600  
10  
FS  
Drift • TA • RB / (V ) • 106  
FS  
35ppm/°C • 20°C  
700  
500  
1125  
2936  
700  
500  
1125  
2936  
225ppm/°C • 20°C  
Zero Output  
Drift • TA / 16000µA • 106  
0.9µA/°C • 20°C / 16000µA • 106  
Total Drift Error  
NOISE (0.1Hz to 10Hz, typ)  
Input Offset Voltage  
Zero Output  
V (p-p)/ V • 106  
IZERO Noise / 16000µA • 106  
[2 • (RB / 2 ) / 1k• 4nV / Hz • 10Hz ] / V 106  
0.6µV / 50mV • 106  
0.035µA / 16000µA • 106  
[2 • 2.5k/ 1k• 4nV/ Hz • 10Hz ] / 50mV • 106  
(200fA/Hz • 40.8 • 2 • 2.5k)/50mV106  
12  
2.2  
0.6  
0.6  
15  
12  
2.2  
0.6  
0.6  
15  
n
FS  
Thermal RB Noise  
Input Current Noise  
FS  
(in • 40.8 • 2 • RB / 2)/ V  
106  
FS  
Total Noise Error  
NOTE (1): All errors are min/max and referred to input, unless otherwise stated.  
TOTAL ERROR:  
11803  
1.18%  
3340  
0.33%  
TABLE I. Error Calculation.  
®
13  
XTR106  
REVERSE-VOLTAGE PROTECTION  
Most surge protection zener diodes have a diode character-  
istic in the forward direction that will conduct excessive  
current, possibly damaging receiving-side circuitry if the  
loop connections are reversed. If a surge protection diode is  
used, a series diode or diode bridge should be used for  
protection against reversed connections.  
The XTR106’s low compliance rating (7.5V) permits the  
use of various voltage protection methods without compro-  
mising operating range. Figure 6 shows a diode bridge  
circuit which allows normal operation even when the volt-  
age connection lines are reversed. The bridge causes a two  
diode drop (approximately 1.4V) loss in loop supply volt-  
age. This results in a compliance voltage of approximately  
9V—satisfactory for most applications. A diode can be  
inserted in series with the loop supply voltage and the V+  
pin as shown in Figure 8 to protect against reverse output  
connection lines with only a 0.7V loss in loop supply  
voltage.  
RADIO FREQUENCY INTERFERENCE  
The long wire lengths of current loops invite radio fre-  
quency interference. RF can be rectified by the sensitive  
input circuitry of the XTR106 causing errors. This generally  
appears as an unstable output current that varies with the  
position of loop supply or input wiring.  
If the bridge sensor is remotely located, the interference may  
enter at the input terminals. For integrated transmitter as-  
semblies with short connection to the sensor, the interfer-  
ence more likely comes from the current loop connections.  
OVER-VOLTAGE SURGE PROTECTION  
Remote connections to current transmitters can sometimes be  
subjected to voltage surges. It is prudent to limit the maximum  
surge voltage applied to the XTR106 to as low as practical.  
Various zener diode and surge clamping diodes are specially  
designed for this purpose. Select a clamp diode with as low a  
voltage rating as possible for best protection. For example, a  
36V protection diode will assure proper transmitter operation  
at normal loop voltages, yet will provide an appropriate level  
of protection against voltage surges. Characterization tests on  
three production lots showed no damage to the XTR106 with  
loop supply voltages up to 65V.  
Bypass capacitors on the input reduce or eliminate this input  
interference. Connect these bypass capacitors to the IRET  
terminal as shown in Figure 6. Although the dc voltage at  
the IRET terminal is not equal to 0V (at the loop supply, VPS)  
this circuit point can be considered the transmitter’s “ground.”  
The 0.01µF capacitor connected between V+ and IO may  
help minimize output interference.  
VREF  
5
VREF2.5  
14  
13  
5
Maximum VPS must be  
less than minimum  
voltage rating of zener  
diode.  
+
VIN  
10  
V+  
4
5V  
RG  
0.01µF  
9
8
1N4148  
Diodes  
B
E
Q1  
(1)  
RB  
RG  
+
D1  
XTR106  
3
2
RG  
VIN  
Bridge  
Sensor  
RL  
VPS  
IO  
The diode bridge causes  
a 1.4V loss in loop supply  
voltage.  
7
IRET  
6
0.01µF  
0.01µF  
NOTE: (1) Zener Diode 36V: 1N4753A or Motorola  
P6KE39A. Use lower voltage zener diodes with loop  
power supply voltages less than 30V for increased  
protection. See “Over-Voltage Surge Protection.”  
FIGURE 6. Reverse Voltage Operation and Over-Voltage Surge Protection.  
®
14  
XTR106  
VREF5  
0.01µF  
See ISO124 data sheet  
if isolation is needed.  
1MΩ  
VREF2.5  
6kΩ  
4.8kΩ  
14  
13  
Isothermal  
Block  
20kΩ  
7.5V to 36V  
11  
5
4
1
+
RLIN  
VIN  
OPA277  
10  
V+  
VREG  
IO  
RG  
4-20 mA  
Type K  
COUT  
0.01µF  
9
8
Q1  
RG  
1kΩ  
B
E
XTR106  
1M(1)  
VO  
+
VPS  
3
2
RG  
VIN  
RL  
IO  
Lin  
Polarity  
1N4148  
7
IRET  
12  
40  
)
5.2kΩ  
100Ω  
6
IO = 4mA + VIN • (  
RG  
50Ω  
V
REG (pin 1)  
2kΩ  
NOTE: (1) For burn-out indication.  
0.01µF  
FIGURE 7. Thermocouple Low Offset, Low Drift Loop Measurement with Diode Cold-Junction Compensation.  
VREF2.5  
VREG  
See ISO124 data sheet  
if isolation is needed.  
VREF5  
2.5V  
14  
Bridge  
Sensor  
RLIN  
11  
10  
V+  
1N4148  
13  
1
+12V  
VI+N  
5
4
1µF  
+
RB  
RG  
9
8
16  
10  
RG  
B
0.01µF  
XTR106  
11  
3
12  
3
2
RG  
VIN  
E
7
15  
14  
IO  
VO = 0V to 5V  
Lin  
Polarity  
RCV420  
2
13  
IRET  
5
12  
4
6
1µF  
IO = 4-20mA  
NOTE: Lin Polarity shown connected to correct positive bridge  
nonlinearity. See Figure 3b to correct negative bridge nonlinearity.  
–12V  
FIGURE 8. ±12V-Powered Transmitter/Receiver Loop.  
®
15  
XTR106  
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