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4U-A5881-2

型号：

4U-A5881-2

品牌：

BEL[ BEL FUSE INC. ]

页数：

16 页

PDF大小：

1953 K

下载PDF手册
The PFE1100-12-054xD is an 1100 watt DC to DC power supply that  
converts DC input into a main output of 12 VDC for powering  
intermediate bus architectures (IBA) in high performance and reliability  
servers, routers, and network switches.  
The PFE1100-12-054xD meets international safety standards and  
displays the CE-Mark for the European Low Voltage Directive (LVD).  
Best-in-class, 80 PLUS certified “Platinum” efficiency  
Best-in-class, “Platinum level” efficiency  
Wide input voltage range: 40 – 72 VDC  
Always-On 16.5 W programmable standby output (3.3/5 V)  
Hot-plug capable  
Parallel operation with active digital current sharing  
High density design: 25.6 W/in3  
Small form factor: 54.5 x 40.0 x 321.5 mm  
I2C communication interface for control, programming and monitoring  
with PSMI and PMBus™ protocol  
Overtemperature, output overvoltage and overcurrent protection  
256 Bytes of EEPROM for user information  
2 Status LEDs: IN OK and OUT OK with fault signaling  
High Performance Servers  
Routers  
Switches  
Asia-Pacific  
Europe, Middle East  
North America  
+86 755 298 85888  
+353 61 225 977  
+1 866 513 2839  
© 2015 Bel Power Solutions, Inc.  
BCD.00034_AG  
2
Product Family  
Power Level  
Dash V1 Output  
Dash  
Width  
Input  
N: Normal air flow  
R: Reverse air flow  
S: Screw type input connector / normal air flow  
T: Screw type input connector / reverse air flow  
PFE Front-Ends  
1100 W  
12 V  
54 mm  
D: DC  
General Condition: TA = 0… 45°C unless otherwise specified.  
Vi nom  
Nominal input voltage  
53  
VDC  
VDC  
Arms  
Ap  
Vi  
Input voltage ranges  
Max input current  
Normal operating (Vi min to Vi max  
)
40  
72  
33  
60  
45  
40  
Ii max  
Ii p  
Inrush Current Limitation  
Turn-on input voltage1  
Turn-off input voltage1  
Vi min to Vi max  
Ramping up  
Ramping down  
Vi on  
Vi off  
42  
37  
VDC  
VDC  
Vi nom, 0.1∙Ix nom, Vx nom, TA = 25 °C  
Vi nom, 0.2∙Ix nom, Vx nom, TA = 25 °C  
Vi nom, 0.5∙Ix nom, Vx nom, TA = 25 °C  
Vi nom, Ix nom, Vx nom, TA = 25 °C  
89.3  
93.5  
95  
η
Efficiency without fan  
Hold-up Time  
%
92.9  
Thold  
V1 > 10.8 V, VSB within regulation, Vi = 53 VDC, Px nom  
5
ms  
96  
95  
94  
93  
92  
91  
90  
89  
88  
87  
Vi = 40Vdc, fan external  
Vi = 53Vdc, fan external  
Vi = 72Vdc, fan external  
Platinum  
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Po [% nom]  
Figure 1. Efficiency  
1 The Front-End is provided with a minimum hysteresis of 3 V during turn-on and turn-off within the ranges.  
tech.support@psbel.com  
3
General Condition: TA = 0… 45°C unless otherwise specified.  
Main Output V1  
V1 nom  
V1 set  
Nominal Output Voltage  
Output Setpoint Accuracy  
Total Regulation  
12.0  
VDC  
% V1 nom  
% V1 nom  
W
0.5 ∙I1 nom, Tamb = 25 °C  
-0.5  
-1  
+0.5  
+1  
dV1 tot  
P1 nom  
I1 nom  
Vi min to Vi max, 0 to 100% I1 nom, Ta min to Ta max  
V1 = 12 VDC  
Nominal Output Power  
Nominal Output Current  
1080  
90.0  
V1 = 12 VDC  
ADC  
V1 nom, I1 nom, 20 MHz BW,  
10nF/16V/X7R/1210 + 10uF/16V at V1  
v1 pp  
Output Ripple Voltage  
150  
mVpp  
dV1 Load Load Regulation  
Vi = Vi nom, 0 - 100 % I1 nom  
80  
10  
mV  
mV  
ADC  
A
dV1 Line  
I1 max  
dIshare  
dVdyn  
Trec  
Line Regulation  
Vi =Vi min…Vi max  
Current Limitation  
Current Sharing  
95  
-3  
105  
+3  
Deviation from I1 tot / N, I1 > 10%  
Dynamic Load Regulation  
Recovery Time  
-0.6  
0.6  
1
V
ΔI1 = 50% I1 nom, I1 = 5 … 100% I1 nom  
dI1/dt = 1 A/μs, recovery within 1% of V1 nom  
,
ms  
sec  
ms  
μF  
tAC V1  
tV1 rise  
CLoad  
Start-Up Time From DC  
Rise Time  
V1 = 10.8 VDC  
V1 = 10…90% V1 nom  
Ta = 25 °C  
2
1
10  
Capacitive Loading  
10 000  
Standby Output VSB  
VSB_SEL = 1  
3.3  
5.0  
VDC  
VDC  
VSB nom  
Nominal Output Voltage  
0.5 ∙ISB nom, Tamb = 25 °C  
VSB_SEL = 0  
VSB set  
Output Setpoint Accuracy  
Total Regulation  
VSB_SEL = 0 / 1  
-0.5  
-2  
+0.5  
+2  
% V1 nom  
%VSBnom  
W
dVSB tot  
PSB nom  
Vi min to Vi max, 0 to 100% ISB nom, Ta min to Ta max  
VSB_SEL = 0 / 1  
Nominal Output Power  
16.5  
5
VSB = 3.3 VDC  
ADC  
ISB nom  
VSB pp  
dVSB  
Nominal Output Current  
Output Ripple Voltage  
Droop  
VSB = 5.0 VDC  
3.3  
ADC  
VSB nom, ISB nom, 20 MHz BW,  
10nF/16V/X7R/1210 + 10uF/16V at VSB  
100  
mVpp  
VSB_SEL = 1  
67  
44  
mV  
mV  
0 - 100 % ISB nom  
VSB_SEL = 0  
VSB_SEL = 1  
VSB_SEL = 0  
5.25  
3.45  
-3  
6
4.3  
3
ADC  
ADC  
%VSBnom  
μs  
ISB max  
Current Limitation  
dVSBdyn  
Trec  
Dynamic Load Regulation  
Recovery Time  
ΔISB = 50% ISB nom, ISB = 5 … 100% ISB nom, dIo/dt =  
0.5 A/μs, recovery within 1% of V1 nom  
250  
2
tAC VSB  
tVSB rise  
CLoad  
Start-Up Time From DC Input VSB = 90% VSB nom  
sec  
Rise Time  
VSB = 10…90% VSB nom  
4
10  
ms  
μF  
Capacitive Loading  
Tamb = 25 °C  
10000  
tech.support@psbel.com  
4
4.1 FRONT LEDS  
IN LED (INPUT OK)  
DC Line within range  
DC Line UV condition  
Solid Green  
Off  
Redundant Operation - PSU1 operating and PSU2 has input power removed Solid Yellow (PSU2) 1)  
OUT LED 2) (OUTPUT OK)  
PSON High  
Blinking Yellow (1:1)  
Hot-Standby Mode  
Blinking Yellow/Green (1:2)  
V1 or VSB out of regulation  
Over temperature shutdown  
Output over voltage shutdown (V1 or VSB  
)
Solid Yellow  
Output over current shutdown (V1 or VSB  
Fan error (>15%)  
)
Over temperature warning  
Blinking Yellow/Green (2:1)  
Blinking Yellow/Green (1:1)  
Minor fan regulation error (>5%, <15%)  
Redundant Operation - PSU1 operating and PSU2 has input power removed Off (PSU2)  
1) The LEDs will be ON till input power from PSU1 is removed.  
2) The order of the criteria in the table corresponds to the testing precedence in the controller.  
Table 1. LED Status  
The front-end has 2 front LEDs showing the status of the supply. LED number one is green and indicates DC power is on or off,  
while LED number two is bi-colored: green and yellow, and indicates DC power presence or fault situations. For the position of  
the LEDs see Figure 5.  
4.2 GRAPHICAL USER INTERFACE  
The Bel Power Solutions provides with its “I2C Utility” a Windows® XP/Vista/Win7 compatible graphical user interface  
allowing the programming and monitoring of the PFE1100-12-054xD Front-End. The utility can be downloaded on  
www.belpowersolutions.com and supports both the PSMI and PMBus™ protocols.  
The GUI allows automatic discovery of the units connected to the communication bus and will show them in the navigation  
tree. In the monitoring view the power supply can be controlled and monitored.  
If the GUI is used in conjunction with the PFE1100-12-054xD Evaluation Kit it is also possible to control the PSON pin(s) of  
the power supply.  
Further there is a button to disable the internal fan for approximately 5 seconds (not implemented yet). This allows the user to  
take input power measurements without fan consumptions to check efficiency compliance to the Climate Saver Computing  
Platinum specification.  
tech.support@psbel.com  
5
Figure 2. I2C Bus to uC (Graphical User Interface)  
The monitoring screen also allows to enable the hot-standby mode on the power supply. The mode status is monitored and  
by changing the load current it can be monitored when the power supply is being disabled for further energy savings. This  
obviously requires 2 power supplies being operated as a redundant system (like the evaluation kit).  
NOTE: The user of the GUI needs to ensure that only one of the power supplies have the hot-standby mode enabled.  
tech.support@psbel.com  
6
5.1 IMMUNITY  
NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.  
IEC / EN 61000-4-2, ±8 kV, 25+25 discharges per test point  
(metallic case, LEDs, connector body)  
IEC / EN 61000-4-2, ±15 kV, 25+25 discharges per test point  
(non-metallic user accessible surfaces)  
IEC / EN 61000-4-3, 10 V/m, 1 kHz/80% Amplitude Modulation,  
1 µs Pulse Modulation, 10 kHz…2 GHz  
IEC / EN 61000-4-4, level 3  
ESD Contact Discharge  
ESD Air Discharge  
B
B
A
Radiated Electromagnetic Field  
Burst  
Input DC port ±1 kV, 1 minute  
B
DC port ±0.5 kV, 1 minute  
IEC / EN 61000-4-5  
Surge  
Line to earth: ±1 kV  
Line to line: ±0.5 kV  
A
A
RF Conducted Immunity  
IEC/EN 61000-4-6, Level 3, 10 Vrms, CW, 0.1 … 80 MHz  
5.2 EMISSION  
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,  
single unit, Vi = 53 VDC, Px nom  
Class A  
6 dB margin  
Conducted Emission  
Class A  
6 dB margin  
Class A  
6 dB margin  
Class A  
6 dB margin  
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,  
2 units in rack system, Vi = 53 VDC, Px nom  
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,  
single unit, Vi = 53 VDC, Px nom  
Radiated Emission  
Acoustical Noise  
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,  
2 units in rack system, Vi = 53 VDC, Px nom  
Sound power statistical declaration  
62 dBA  
(ISO 9296, ISO 7779, IS9295) @ 50% load  
TA  
Ambient Temperature  
Vi min to Vi max, I1 nom, ISB nom  
Derated output  
0
+45  
°C  
°C  
TAext  
Extended Temp. Range  
+45  
+65  
+55  
+65  
+70  
Vi min to Vi max / I1 < 77A, ISB nom  
Vi min to Vi max / I1 < 35A, ISB nom  
Non-operational  
°C  
°C  
TS  
Na  
Storage Temperature  
Audible Noise  
-20  
°C  
Sound power @Vi nom, 50% Io nom, TA = 25°C  
62  
dBA  
Width  
Height  
Depth  
54.5  
40.0  
Dimensions  
Weight  
mm  
kg  
321.5  
M
1.12  
tech.support@psbel.com  
7
NOTE: Tolerance (unless otherwise stated): 0-30 mm: +/- 0.2 mm; 30-120 mm: +/- 0.4 mm; 120-400 mm: +/-0.6 mm  
13.4  
321.5 ±0.4  
25  
98  
Air Flow Direction: PFE1100-12-054ND/SD  
Air Flow Direction: PFE1100-12-054RD/TD  
NOTES: A 3D step file of the power supply casing is available on request.  
Unlatching the supply is performed by pulling the green trigger in the handle  
Figure 3. Side View 1  
9.5  
80  
4.4  
Figure 4. Top View  
Figure 5. Side View 2  
DC INPUT OK LED  
OUTPUT OK LED  
Figure 6. Front View (PFE1100-12-054ND/RD)  
tech.support@psbel.com  
8
8.1 INPUT CONNECTOR  
Input  
3
1
2
1
2
3
Vin+  
Input positive  
Input negative  
Ground  
Vin-  
PE  
Unit:  
China Aviation (JOHNON OPTRONIC) P/N DP5ZJW0300-001  
Counter part: China Aviation (JOHNON OPTRONIC) P/N DP5TJY0300-001(provided)  
8.2 OUTPUT CONNECTOR  
Unit:  
Tyco Electronics P/N 2-1926736-3  
Counter part: Tyco Electronics P/N 2-1926733-5  
NOTE: Column 5 is lagging (short pins)  
tech.support@psbel.com  
9
Output  
6, 7, 8, 9, 10  
V1  
+12 VDC main output  
Power ground (return)  
1, 2, 3, 4, 5  
PGND  
Control Pins  
A1  
VSB  
Standby positive output (+3.3/5 V)  
Standby positive output (+3.3/5 V)  
Standby positive output (+3.3/5 V)  
Standby positive output (+3.3/5 V)  
Standby positive output (+3.3/5 V)  
Signal ground (return)  
B1  
VSB  
C1  
VSB  
D1  
VSB  
E1  
VSB  
A2  
SGND  
SGND  
B2  
Signal ground (return)  
C2  
HOTSTANDBYEN Hot standby enable signal  
D2  
VSB_SENSE_R  
VSB_SENSE  
APS  
Standby output negative sense  
Standby output positive sense  
I2C address and protocol selection (select by a pull down resistor)  
Reserved  
E2  
A3  
B3  
nc  
C3  
SDA  
I2C data signal line  
D3  
V1_SENSE_R  
V1_SENSE  
SCL  
Main output negative sense  
Main output positive sense  
E3  
A4  
I2C clock signal line  
B4  
PSON  
Power supply on input (connect to A2/B2 to turn unit on)  
SMB Alert signal output  
C4  
SMB_ALERT  
nc  
D4  
Reserved  
E4  
INOK  
DC input OK signal  
A5  
PSKILL  
ISHARE  
PWOK  
Power supply kill (lagging pin)  
Current share bus (lagging pin)  
Power OK signal output (lagging pin)  
Standby voltage selection (lagging pin)  
Power supply present (lagging pin)  
B5  
C5  
D5  
VSB_SEL  
PRESENT_L  
E5  
Table 2. Pin Description  
tech.support@psbel.com  
10  
8.3 INPUT CONNECTOR MODIFICATION - MODELS PFE1100-12-054SD/TD  
Figure 7. Front View (PFE1100-12-054SD/TD)  
Unit:  
MF: Dinkle; P/N: DT-66-B11W-03  
Counter part: Wire with lugs: 18-8AWG (wire range); lugs for M4 screws  
NOTE: Column 5 is lagging (short pins)  
Figure 8. Side View (PFE1100-12-054SD/TD  
Figure 9. Top View (PFE1100-12-054SD/TD)  
tech.support@psbel.com  
11  
Figure 10. Front and Rear View (PFE1100-12-054SD/TD)  
I2C Utility  
Windows XP/Vista/7 compatible GUI to  
program, control and monitor PFE Front-  
Ends (and other I2C units)  
belpowersolutions.com  
N/A  
USB to I2C Converter  
Master I2C device to program, control and  
monitor I2C units in conjunction with the I2C  
Utility  
ZM-00056  
Bel Power Solutions  
Bel Power Solutions  
Dual Connector Board  
Connector board to operate 2 PFE units in  
parallel. Includes an on-board USB to I2C  
converter (use I2C Utility as desktop software)  
SNP-OP-BOARD-01  
Cable Harness with Mating input  
Connector  
CHINA AVIATION , PN: DP5TJY0300-001,  
2.44m length, 10AWG wire with 10mm  
stripping at the end, encased with braided  
sleeving  
ZLH.00742  
ZES.00046  
Bel Power Solutions  
Bel Power Solutions  
Female Pin Connector Terminal  
Spare Mating Connectors  
tech.support@psbel.com  
12  
10.1  
SOCKET CRIMPING OPERATION INSTRUCTION (DP5TJY0300-001)  
CRIMPING TOOLS AND MACHINE PREPARATION  
I.  
Machine needed before crimping：Terminal Crimping Machine, Crimping Mould, Crimping Tools, Wire Strippers, Utility  
Knife and Wrench.  
NOTES: 1.Crimping tool need to install onto crimping mould, and crimping mould need to fix onto crimping machine.  
2. Two factors must be considered during the design of crimping mould:  
A: must meet dimensions of tools installation.  
B: Easy to install in machine and be in machine effective itinerary  
NAME  
SUPPLIER  
PART NUMBER  
THB Terminal Crimping Machine  
12A-01  
Terminal Crimping Machine  
Crimping Mould  
JonHon Optronic  
JonHon Optronic  
JonHon Optronic  
Crimping tools  
YJD-DP5  
Crimping tools YJD-DP5 including 4 parts: 4U-A5881-1, 4U-A5881-2, 4D-A5881-1, 4D-A5881-2. (See picture 1)  
Table 1. A Set of Machine Recommended  
II.  
CRIMPING MACHINE AND TOOLS INSTALLATION  
Crimping mould and crimping tools must be installed well before crimping.  
Install Requirements:  
1. Up tools 4U-A5881-1 and 4U-A5881-2 need install in dynamic mould. Down Tools 4D-A5881-1 and 4D-A5881-2  
need install in static mould. (See picture 2)  
2. 4 pieces crimping tools can divieded into 2 pairs: 4U-A5881-1 mated with 4D-A5881-1, which is crimping cable  
jacket. 4U-A5881-2 match 4D-A5881-2, which is crimping cable core.  
3. Up tool 4U-A5881-1 has U-shaped hole. Customer can adjust the install position according to wire thickness, which  
to make sure the wire jacket and core will be crimping tightly. Tool 4D-A5881-1 need to install outside of crimping  
mould, in order to adjust tool 4U-A5881-1. (Reference at Picture 2)  
Picture 1. YJD-DP5 (4 pieces crimping tools)  
tech.support@psbel.com  
13  
Picture 2. Tools Installation  
III.  
CRIMPING  
1. Wire Cutting: Cutting wire with required length, and the wire can be used 8AWG American standard wire or other  
8mm2 wire.  
2. Wire Stripping: Stripping the wire jacket 8±1mm with Wire Strippers, and cutting the jacket straight with Utility  
Knife. The wire should be at the set of bundles after stripping, shown as Picture 3.  
Picture 3. The wire stripped  
Picture 4. Wire and Terminal before Crimping  
3. Crimping: Placing the wire and the terminal shown as picture 4, and placing them into the gap between up tool  
and down tool shown as picture 5.  
tech.support@psbel.com  
14  
Picture 5. Position before Crimping Picture 6. Positon after crimped  
4. Start the terminal crimping machine, and crimping closed shown as picture 6.  
5. Test after Crimping  
a) Appearance Inspection: The crimped position should be smooth and firm. (reference see picture 7）  
Picture 7.  
If the severe deformation after crimping, we need to adjust the machine knob to adjust the crimping mould and distance  
between up tool and down tool, which to ensure the crimp the wire correctly and beautifully. Meanwhile, we need to avoid  
too much crimping strength so as to short the tools life, or even to damage the tools.  
b) Pulling-Out Force Test: When the first batch after a terminal crimping, crimp pull out force should be inspected  
Test Method: Fixed the terminal and Non-crimped wire onto ends of tension meter, and then gradually increase  
the tension until the wire is pulled and separated from the terminal, and read the tension meter reading is to pull  
off the greatest force.  
Qualification Criterion: When the pull-out force meet the requirements of Table 2, and then can show pull-out  
force is qualified.  
Failure Treatment: When the pull-out force failed, we need to adjust the machine knob to adjust the crimping  
mould and distance between up tool and down tool, and then re-crimp until the test qualified. After that, we can  
make mass production.  
tech.support@psbel.com  
15  
CABLE SIZE  
8AWG  
CORE CROSS-SECTIONAL AREA  
PULL-OUT FORCE  
8.5mm2  
5.5mm2  
950N  
650N  
10AWG  
Table 2. Pull-Out Force Table  
NOTE: Mid-value clustering Method will be used if core cross-sectional area is not in the range of Table 2  
IV.  
TREATMENT AFTER CRIMPING  
Crimping tools, crimping mould should be removed from crimping machine and properly kept after crimping work.  
10.2  
INPUT CONNECTOR DATASHEET (DP5ZJW0300-001/DP5TJY0300-001)  
.
.
.
Material Code：  
Part Name： DP5ZJW0300-001 3pin PCB receptacle, DP5TJY0300-001 3 pin crimp plug  
Part Number： Receptacle (fix connector) DP5ZJW0300-001  
Plug (moving connector) DP5TJY0300-001  
.
.
Information of environment protection: compliant with ROHS  
Technical Parameter Mated：  
Electrical  
o
o
o
o
Current rating: 40A at 55℃ (accord with UL1977)  
Withstanding voltage: 1500V  
Insulation Resistance ≥ 500MΩ (Normal temperature); ≥ 100MΩ (Damp Heat)  
Hot plug function: Can meet the over load requirement of UL1977  
Mechanical Characteristics  
o
o
Terminal type: receptacle PCB, plug crimp  
Service life: 250 cycles  
Material And Surface Treatment  
o
Contact material sockets: Copper alloy; pins: Copper  
Surface Treatment：0.2～0.6μm gold plated over 1.27μm nickel (or 5um silver, up to customer  
requirement)  
o
Housing material & processing  
Material: glass fiber strengthened flameless PET UL94V-0  
Color: black  
Processing method: plastic injection  
Operating Environment  
o
o
o
o
Range of temperature： -55℃～125℃  
Humidity: 93% at 40℃  
Shock acceleration 490m/s2  
Vibration: 10Hz～2000Hz, acceleration: 98m/s2  
Dimensions of Product  
Dimension  
o
tech.support@psbel.com  
16  
Picture 8. Receptacle: DP5ZJW0300-001  
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support  
systems, equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change  
depending on the date manufactured. Specifications are subject to change without notice.  
tech.support@psbel.com  
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 		4U-0010-0650-1 本说明书中进行了修订，由于下面描述的要求。[ This specification was revised due to the requirement described below. ] 15 页

BEL

 		4U-A5881-1 [ High Performance Servers ] 16 页

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